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The History and Evolution of Progressive Lenses

By Patrick Conroy
Reviewed by Maria Horan FBDO
Maria Horan FBDO

Reviewed by

Maria Horan FBDO
Maria holds a BSc Honours in Ophthalmic Dispensing and has over 17 years of optical experience.
Discover how the progressive lens came to be and how it’s been improved since its early days.
two lenses on a blue background

It’s not an exaggeration to say that ophthalmic lenses have changed the course of history, opening up a world of possibilities for the visually impaired, and giving them the chance to live much fuller lives.

Lens quality and technology have come a long way, and one significant advancement in this regard has been the development of progressive lenses (also known as multifocal or varifocal lenses).

As opposed to traditional lenses, progressive lenses contain three different prescriptions, with each one blending seamlessly into the next. They give the wearer clear vision at near, intermediate and far distances when they look through the appropriate part of the lens. 

Although there is an initial adjustment period when wearing progressive lenses, they have revolutionized the way individuals with presbyopia and other vision issues experience the world.

In this article, we will explore the history and evolution of progressive lens design, from their humble beginnings to their modern, high-tech incarnations.

Bifocal lenses: the first multifocal lenses

Before progressive lenses became a reality, people with presbyopia, a common age-related vision condition that impairs near vision, relied on bifocal lenses.

Bifocals, which were invented by Benjamin Franklin in the late 18th century, featured two distinct areas in the same lens, one for distance vision and the other for near vision.

However, the abrupt transition caused by the visible lines between these two zones was less than ideal, as it required wearers to adjust their gaze significantly when shifting from distant to near tasks.

bifocal lenses in black glasses frames
bifocal lenses in black glasses frames
DID YOU KNOW?

The progressive lens market was valued at $29.9 billion in 2021, highlighting how popular they’ve become.

The creation of the first progressive lenses

Although already a big step forward from single vision lenses, the limitations of bifocals led to the development of progressive lenses, which offer a smoother transition between viewing areas. So when were progressive lenses invented?

The “invention” of progressive lenses is not exactly straightforward. In 1907, British optometrist Owen Aves proposed a progressive lens design and patented it.

"patent" text in a newspaper with a pair of glasses sitting on top
"patent" text in a newspaper with a pair of glasses sitting on top

Estelle Glancy patented another design for such lenses in 1924, and in 1955, Irving Rips produced a bifocal lens with a seamless transition. None of these went on to be commercially successful, so the legacy belongs to someone else.

French engineer Bernard Maitenaz generally gets the credit for the invention of the progressive lens. He patented a design in 1953, which was then produced by Societé des Lunetiers (now Essilor) in 1959.

It was called the Varilux and was the first progressive lens to be commercially successful, with further advances stemming from there.

Commercial production

The timing of Maitenaz’s progressive lenses played a part in their success. Any previous production efforts had been very labor intensive.

It wasn’t until the mid-20th century that advances in technology allowed for more efficient and cost-effective production of early progressive lenses. 

The introduction of computer-aided design (CAD) and precision machining in the 1970s greatly improved the manufacturing process.

This made progressive lenses more accessible to a broader range of individuals, fueling their popularity.

lens production machinery

Freeform technology in progressive lenses

From 1981 onwards, progressive lenses underwent a transformation thanks to the integration of freeform technology. This innovation allowed for custom-designed lenses tailored to the unique needs of each wearer.

Freeform technology utilizes computer algorithms to create progressive lens designs that consider the wearer’s prescription, frame measurements, and even their specific visual habits. The result is a highly personalized and optimized visual experience.

Before the advent of freeform technology, all progressive lenses were made from pre-produced moulds, which were semi-finished lenses. There was less room for customization as, essentially, manufacturers couldn’t start the lens-crafting process at step one. 

Nowadays, all major manufacturers use freeform technology to create progressive lenses – and single vision lenses – that can cater to the exact specifications of the wearer.

Modern progressive lenses

In the modern era, progressive lenses have reached their zenith, offering superior optics, comfort, and convenience.

Modern progressive lenses are crafted using state-of-the-art digital surfacing techniques that precisely control the curvature of the lens surface and its power distribution.

This ensures minimal distortion and a wider field of clear vision, addressing the limitations of earlier designs.

Additionally, advancements in materials have made progressive lenses thinner, lighter, and more aesthetically appealing. Many progressive lenses now come with coatings that reduce glare,  minimize reflections, and repel dirt and water.

A huge amount of progress has been made, but there is certainly more to come. With technology advancing at an exponential rate, there should be plenty of innovation ahead in the field of progressive lenses and prescription lenses in general. 

If you’re curious to learn more about progressive lenses or improve your optical knowledge, head over to our Optical Center for more informative articles. 

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